The fuel dynamic transfer process,including fuel injection,fuel film deposition and evaporation in the intake port,was analyzed for spark ignition(SI) engines with port fuel injection(PFI).The influence of wall-wetting fuel film,especially its evaporation rate,upon the air-fuel ratio of in-cylinder mixtures was also discussed.According to the similarity principle,Fick's law,the ideal gas equation and the Gilliland correlation,an evaporate prediction model of wall-wetting fuel film was set up and an evaporate prediction based dynamic fuel film compensator was designed.Through engine cold start tests,the wall-wetting temperature,which is the key input of the fuel film evaporate prediction model,was also modeled and predicted.Combined with the experimental data of the evaporation characteristics of ethanol-gasoline blends and engine calibration tests,all the parameters of the wall-wetting fuel film evaporate prediction model used in the fuel film compensator were identified.Square-wave disturbance tests of fuel injection showed that with the help of the fuel film compensator the response of the in-cylinder air-fuel ratio was significantly improved and the real air-fuel ratio always closely matched the expected ratio.The fuel film compensator was then integrated into the final air-fuel ratio controller,and the engine tests showed that the air-fuel ratio control error was less than 2% in steady-state conditions,and less than 4% in transient conditions.The fuel film compensator also showed good adaptability to different ethanol-gasoline blends.
