Parallel manipulators with less than six degrees of freedom (DOF) have been increasingly used in high-speed hybrid machine tools. The structural features of parallel manipulators are dynamic, a characteristic that is particularly significant when these manipulators are used in high-speed machine tools. However, normal kinematic control method cannot satisfy the requirements of the control system. Many researchers use model-based dynamic control methods, such as the dynamic feedforward control method. However, these methods are rarely used in hybrid machine tools because of the complex dynamic model of the parallel manipulator. In order to study the dynamic control method of parallel manipulators, the dynamic feedforward control method is used in the dynamic control system of a 3-PSP (prismatic-spherical-prismatic) 3-DOF spatial parallel manipulator used as a spindle head in a high-speed hybrid machine tool. Using kinematic analysis as basis and the Newton-Euler method, we derive the dynamic model of the parallel manipulator. Furthermore, a model-based dynamic feedforward control system consisting of both kinematic control and dynamic control subsystems is established. The dynamic control subsystem consists of two modules. One is used to eliminate the influence of the dynamic characteristics of high-speed movement, and the other is used to eliminate the dynamic disturbances in the milling process. Finally, the simulation model of the dynamic feedforward control system of the 3-PSP parallel manipulator is constructed in Matlab/Simulink. The simulations of the control system eliminating the influence of the dynamic characteristics and dynamic disturbances are conducted. A comparative study between the simulations and the normal kinematic control method is also presented.The simulations prove that the dynamic feedforward control method effectively eliminates the influence of the dynamic disturbances and dynamic characteristics of the parallel manipulator on high-speed machine tools, and significantly improves the tra
Many performance indices for parallel mechanism are put forward in the phase of dimensional synthesis,except for identifiability index,which determines the difficulty of kinematical calibration.If the dimensional parameters are inappropriately selected,the existing methods for optimizing identifiability will not effectively work.Thus,with the aim of studying identifiability optimization in dimensional synthesis for 3-PRS mechanism,kinematics with structural errors is analyzed to provide theoretical bases for kinematical model.Then through a comparison of two 3-PRS mechanisms with different dimensional parameters,identifiability performance is proved to be necessary and feasible for optimization in the phase of dimensional design.Finally,an index δ is proposed to scale the identifiability performance.With the index,identifiability analysis and dimensional synthesis simulation in the whole workspace is completed.The index is verified to be correct and feasible,and based on the index,a procedure of dimensional synthesis,as well as an example set of non-dimensional parameters of 3-PRS mechanism,is proposed.The proposed identifiability index and design method can effectively introduce identifiability optimization into dimensional synthesis,and will obviously benefit later kinematical calibration.
Returning home is the most important process of a parallel kinematic machine (PKM) with incremental encoders.Currently,most corresponding articles focus on the accuracy of homing process,and there lacks the investigation of the operation's safety.For a 4RRR PKM,all servoaxes would be independently driven to their zero positions at the same time based on the traditional homing mode,and that can bring serious interfere of the kinematic chains.This paper systemically investigates this 4RRR PKM's safety of homing process.A homing strategy usually contains three parts which are the home switches' locations,the platform's initial moving space,and each links' homing direction,and all of them can influence the safety of homing operation.For the purpose of evaluating and describing the safety of the homing strategy,some important parameters are introduced as follows:Safely homing ratio (SHR) is used to evaluate the probability of a machine's successfully returning home from an initial moving space;Synchronal rotational angle (SRA) is the four links' largest synchronal rotational angle with given directions from a given pose.Whether a machine can safely return home from a given pose can be judged by comparing the SRA with all four home switches' mounting angles.By meshing the initial moving space and checking the safeties of returning home from all the initial poses on the nodes,the SHR of this initial moving space can be calculate.For the sake of convenience,the platform's initial moving space should be as large as possible,and in this 4RRR PKM,a square zone in the center of the workspace with a giving initial rotation range is selected as the platform's initial moving space.The forward direction is selected as each link's homing direction according to custom,and the platform's initial rotational angle is selected as larger than 0° based on this 4RRR PKM's kinematic characteristics.The platform's initial moving space can be defined only by the side length of the initial moving square.By setting a probable searching step
To guarantee the accuracy of error analysis and evaluate the manufacturing tolerance s influence,anumerical error analysis method for parallel kinematic machines (PKMs) is presented in this paper.Quasi-Newton method and genetic algorithm are introduced for the forward kinematic solution.Based onthe inverse and forward kinematic solutions,the end-effector s error calculation procedure is developed.To solve the accuracy problem caused by the length and angular parameters' different units,a normalizationmethod is proposed based on the manufacturing tolerance.Comparison between the error analysis resultscalculated by the traditional method and the numerical method for a 4RRR PKM shows that,this numericalerror analysis method is more accurate,simpler,and can evaluate the machine s real error basedon the manufacturing tolerance.
