Aiming at the large deformation and support problems of high-stress and broken-expansion surrounding rock, and taking 1 000 m level roadway of Mine II in Jinchuan as the research object, an investigation on the deformation and damage of roadway surrounding rock and an analysis of its mechanism were carried out. The gray correlation theory was used in support scheme optimization design. First, causes and mechanism of deformation of the 1 000 m horizontal transport channel were analyzed through field investigation, laboratory test and data processing methods. We arguued that poor engineering geological conditions and deep pressure increases were the main factors, and the deformation mechanism was mainly the ground deformation pressure. Second, the gray correlation theory was used to construct supporting optimization decision method in the deep roadway. This method more comprehensively considers various factors, including construction, costs, and supporting material functions. The combined support with pre-stressed anchor cables, shotcrete layer, bolt and metal net was put forward according to the actual roadway engineering characteristics. Finally, 4 support schemes were put forward for new roadways. The gray relational theory was applied to optimizing the supporting method, undertaking technical and economic comparison to obtain the correlation degree, and accordingly the schemes were evaluated. It was concluded as follows: the best was the flexible retaining scheme using the steel strand anchor; the second best was the one using plate anchors on the top and rigid common screw steel bolt on the two sides; the third was; the rigid common screw steel bolt in full section of roadway; and the worst is the planished steel rigid support. The optimized scheme was applied to the 1000 m level of new excavation roadway. The results show that the roadway surrounding rock can reach a stable state after 5 to 6 months monitoring, with a convergence rate less than 1 mm/d.
Field investigations of high stress soft rock deformations show that the high stress soft rock roadway can slide with large deformation. Severe extrusion and floor heave can also be subsequently observed. The supported roadway can be locally damaged or completely fail, where the floor has a large deformation and/or is seriously damaged. The factors inducing large deformation of surrounding rocks in deep roadway are rock strengths, structure face cutting types, stress states, stress release, support patterns,and construction methods. Based on the deformation characteristics of high stress soft rock roadway, a comprehensive support scheme is proposed. The overall support technology of "step-by-step and joint,hierarchical reinforcement" for roadway is presented, and the anchor cable and bolt parameters to check the design methods are also given. Finally, the proposed comprehensive support method "bolt t metal mesh t U-steel arch t shortcrete t grouting and cable" is used in the extension section of east main haulage roadway at 850 m level of Qujiang coal mine. The 173-day monitoring results show that the average convergence of sidewalls reaches 208 mm, and the average relative convergence of roof and floor reaches 448 mm, suggesting that this kind of support technology for controlling large deformation of high stress soft surrounding rock roadway is effective.
