Aerodynamic performance of an axial flow fan is closely related to its tip clearance leakage flow. In this paper, the hot-wire anemometer is used to measure the three dimensional mean velocity near the blade tips. Moreover, the filtered N-S equations with finite volume method and RNG k-ε turbulence model are adopted to carry out the steady simulation calculation of several fans that differ only in tip flange shape and number. The large eddy simulation and the FW-H noise models are adopted to carry out the unsteady numerical calculation and aerodynamic noise prediction. The results of simulation calculation agree roughly with that of tests, which proves the numerical calculation method is feasible.The effects of tip flange shapes and numbers on the blade tip vortex structure and the characteristics are analyzed. The results show that tip flange of the fan has a certain influence on the characteristics of the fan. The maximum efficiencies for the fans with tip flanges are shifted towards partial flow with respect to the design point of the datum fan. Furthermore, the noise characteristics for the fans with tip flanges have become more deteriorated than that for the datum fan. Tip flange contributes to forming tip vortex shedding and the effect of the half-cylinder tip flange on tip vortex shedding is obvious. There is a distinct relationship between the characteristics of the fan and tip vortex shedding.The research results provide the profitable reference for the internal flow mechanism of the performance optimization of small axial flow fans.
Solenoid valve is one of the executive parts of weft insertion control system. According to the response characteristics of the solenoid valve, an improved design becomes a necessity. Firstly, the numerical model was established after analyzing the solenoid valve during its start-up and shut-down. Comparing the simulation data with the practical data, it is verified that the numerical simulation model has a high feasibility. Secondly, excitation voltage and spring pre-compression were adjusted respectively, and the response rules after adjusting were investigated. The research of the study shows: the response time tends to be inverse proportional to the excitation voltage during start-up, and it becomes a constant value with the increase of the excitation voltage; the response time is proportional to the spring pre-compression when the solenoid valve starts up, it is inverse proportional to spring pre-compression when the solenoid valve shuts down. And the total response time is a constant value with the increase of the spring pre-compression. Therefore, the value of the excitation voltage and the spring pre-compression should be selected when the curve is becoming flatten. The results of the research can provide the reference to the further development of the solenoid valve.
To reduce the influence of adverse flow conditions at the fan hub and improve fan aerodynamic performance,a modification of conventional axial fan blades with numerical and experimental investigation is presented.Hollow blade root is manufactured near the hub.The numerical and experimental results show that hollow blade root has some effect on the static performance.Static pressure of the modified fan is generally the same with that of the datum fan,while,the efficiency curve of the modified fan has a different trend with that of the datum fan.The highest efficiency of the modified fan is 10% greater than that of the datum fan.The orthogonal experimental results of fan noise show that hollow blade root is a feasible method of reducing fan noise,and the maximum value of noise reduction is about 2 dB.The factors affecting the noise reduction of hollow blade root are in the order of importance as follows: hollow blade margin,hollow blade height and hollow blade width.The much smoother pressure distribution of the modified fan than that of the datum fan is the main mechanism of noise reduction of hollow blade root.The research results will provide the proof of the parameter optimization and the structure design for high performance and low noise small axial fans.
