Low weight and good toughness thin plate parts are widely used in modem industry, but its flexibility seriously impacts the machinability. Plenty of studies locus on the influence of machine tool and cutting tool on the machining errors. However, few researches focus on compensating machining errors through the fixture. In order to improve the machining accuracy of thin plate-shape part in face milling, this paper presents a novel method for compensating the surfacc errors by prebending the workpiece during the milling process. First, a machining error prediction model using finite element method is formulated, which simplifies the contacts between the workpiece and fixture with spring constraints. Milling fbrces calculated by the micro-unit cutting force model arc loaded on the error prediction model to predict the machining error. The error prediction results are substituted into the given formulas to obtain the prebending clamping forces and clamping positions. Consequently, the workpiece is prebent in terms of the calculated clamping forces and positions during the face milling operation to reduce the machining error. Finally, simulation and experimental tests are carried out to validate the correctness and efficiency of the proposed error compensation method. The experimental measured flatness results show that the flatness improves by approximately 30 percent through this error compensation method. The proposed mcthod not only predicts the machining errors in face milling thin plate-shape parts but also reduces the machining errors by taking full advantage of the workpiece prebending caused by fixture, meanwhile, it provides a novel idea and theoretical basis for reducing milling errors and improving the milling accuracy.
YI WeiJIANG ZhaoliangSHAO WeixianHAN XiangchengLIU Wenping
Scarce resources,precedence and non-determined time-lag are three constraints commonly found in small and medium manufacturing enterprises(SMEs),which are deemed to block the application of workflow management system(WfMS). To tackle this problem,a workflow scheduling approach is proposed based on timing workflow net(TWF-net) and genetic algorithm(GA). The workflow is modelled in a form of TWF-net in favour of process simulation and resource conflict checking. After simplifying and reconstructing the set of workflow instance,the conflict resolution problem is transformed into a resource-constrained project scheduling problem(RCPSP),which could be efficiently solved by a heuristic method,such as GA. Finally,problems of various sizes are utilized to test the performance of the proposed algorithm and to compare it with first-come-firstserved(FCFS) strategy. The evaluation demonstrates that the proposed method is an overwhelming and effective approach for scheduling the concurrent processes with precedence and resource constraints.
