In order to accurately simulate the fine-blanking process, a suitable ductile fracture is significant.So an evaluation strategy based on experimental and corresponding simulation results of tensile, compression, torsion and fine-blanking test is designed to evaluate five typical ductile fracture criteria, which are widely-used in metal forming process.The stress triaxiality and ductile damage of each test specimen are analyzed.The results show that none of these five criteria is sufficient for all tests.Furthermore, an improved fracture criterion based on Rice and Tracey model, taking the influence of both volume change and shape change of voids into account, is proposed.The characterization of this model for fine-blanking process is easily done by the tensile test and the prediction result shows good.
An Arbitrary Lagrangian-Eulerian(ALE) method was employed to simulate the sheet metal extrusion process,aiming at avoiding mesh distortion and improving the computational accuracy.The method was implemented based on MSC/MARC by using a fractional step method,i.e.a Lagrangian step followed by an Euler step.The Lagrangian step was a pure updated Lagrangian calculation and the Euler step was performed using mesh smoothing and remapping scheme.Due to the extreme distortion of deformation domain,it was almost impossible to complete the whole simulation with only one mesh topology.Therefore,global remeshing combined with the ALE method was used in the simulation work.Based on the numerical model of the process,some deformation features of the sheet metal extrusion process,such as distribution of localized equivalent plastic strain,and shrinkage cavity,were revealed.Furthermore,the differences between conventional extrusion and sheet metal extrusion process were also analyzed.
