While some superior properties of nanostructured materials (with structural scales below 100 nm) have attracted numerous interests of material scientists, technique development for synthesizing nanostructured metals and alloys in 3-dimensional (3D) bulk forms is still challenging despite of extensive investigations over decades. Here we report a novel synthesis technique for bulk nanostructured metals based on plastic deformation at high Zener-Hollomon parameters (high strain rates or low temperatures), i.e., dynamic plastic deformation (DPD). The basic concept behind this approach will be addressed together with a few examples to demonstrate the capability and characteristics of this method. Perspectives and future developments of this technique will be highlighted.
Under dry sliding wear, the evolution of oxides in severely plastic deformed(SPD) regions of metals has a great impact on the wear behaviors. To study the evolution behaviors of oxides in the SPD region, an SPD region was prefabricated on the surface of AISI 52100 steel by supersonic fine particle bombarding(SFPB) treatment. Dry sliding wear tests were carried out on both of the SFPB-treated and original samples.Wear volume loss of the SPBF-treated samples were compared with those of the original samples at different loads. Microstructure, element composition and oxides distribution in the SPD region were characterized by scanning electron microscopy(SEM), transmission electron microscopy(TEM) and an electron probe microanalysis(EPMA). The results show that the evolution behaviors of the oxides in the SPD region change significantly with the load. Under low loads, oxides are usually formed on the contact surface. It inhibits adhesive wear on the steel. However, under high loads, oxides are apt to distribute along the cracks in the subsurface layer. The internal oxidation along the cracks can accelerate the cracks propagation, resulting in severe delamination wear on the steel.
A nanostructured surface layer has been fabricated on an AISI H13 tool steel by means of surface mechanical attrition treatment (SMAT).Strain-induced refinement processes of ferrite grains and carbide particles have been investigated by transmission electron microscopy (TEM) and scanning electron microscopy (SEM) in the SMAT surface layer.Grain refinement of ferrite is found to be dominated by dislocation activities and greatly facilitated by a large number of carbide particles at a depth 〉20 μm.The comparisons with microstructure refinement processes in other SMAT ferrite steels indicate that a larger volume fraction of carbide particles with a lower shear strength is expected to facilitate the refinement process of ferrite grains.
Shoudan Lu,Zhenbo Wang and Ke Lu Shenyang National Laboratory for Materials Science,Institute of Metal Research,Chinese Academy of Sciences,Shenyang 110016,China