To research a novel technology for dry coarse coal slime beneficiation and extend its application, active pulsing air separation technology was investigated by DEM-CFD coupling simulation approach. The results show that the ash content of feed is reduced by 10% 15% and the organic efficiency is up to 91.78% by using the active pulsing air separation technology. The gas solid flow in the active pulsing air classifier was simulated. Meanwhile, the characteristics of particle motion and the separation process of different particles were analyzed, and the mechanical structure of the classifier was also modified to achieve high separation efficiency. Therefore, a novel high-efficiency dry beneficiation technique was advanced for coarse coal slime.
A wet impact crusher was used to breakdown waste printed circuit boards (PCB's) in a water medium. The relationship between the yield of crushed product and the operating parameters was established. The crushing mechanism was analyzed and the effects of hammerhead style, rotation speed, and inlet water volume on particle size distribution were investigated. The results show that the highest yield of 1 + 0.75 mm sized product was obtained with an inlet water volume flow rate of 5.97 m 3 /h and a smooth hammerhead turning at 1246.15 r/min. Cumulative undersize-product yield curves were fitted to a nonlinear function: the fitting correlation coefficient was greater than 0.998. These research results provide a theoretical basis for the highly effective wet crushing of PCB's.
Tan ZhihaiHe YaqunXie WeiningDuan ChenlongZhou EnhuiYu Zheng
The flow field of pulsing air separation is normally in an unsteady turbulence state.With the application of the basic principles of multiphase turbulent flows,we established the dynamical computational model,which shows a remarkable variation of the unstable pulsing air flow field.CFD(computational fluid dynamics) was used to conduct the numerical simulation of the actual geometric model of the classifier.The inside velocity of the flowing fields was analyzed later.The simulation results indicate that the designed structure of the active pulsing air classifier provided a favorable environment for the separation of the particles with different physical characters by density.We shot the movement behaviors of the typical tracer grains in the active pulsing flow field using a high speed dynamic camera.The displacement and velocity curves of the particles in the continuous impulse periods were then analyzed.The experimental results indicate that the effective separation by density of the particles with the same settling velocity and different ranges of the density and particle size can be achieved in the active pulsing airflow field.The experimental results provide an agreement with the simulation results.
He JingfengHe YaqunZhao YueminDuan ChenlongYe Cuiling
Bubble size distribution is the basic apparent performance and obvious characteristics in the air dense medium fluidized bed (ADMFB). The approaches of numerical simulation and experimental verification were combined to conduct the further research on the bubble generation and movement behavior. The results show that ADMFB could display favorable expanded characteristics after steady fluidization. With different particle size distributions of magnetite powder as medium solids, we selected an appropriate prediction model for the mean bubble diameter in ADMFB. The comparison results indicate that the mean bubble diameters along the bed heights are 35 mm < D b < 66 mm and 40 mm < D b < 69 mm with the magnetite powder of 0.3 mm+0.15mm and 0.15mm+0.074mm, respectively. The prediction model provides good agreements with the experimental and simulation data. Based on the optimal operating gas velocity distribution, the mixture of magnetite powder and <1mm fine coal as medium solids were utilized to carry out the separation experiment on 6-50mm raw coal. The results show that an optimal separation density d P of 1.73g/cm 3 with a probable error E of 0.07g/cm 3 and a recovery efficiency of 99.97% is achieved, which indicates good separation performance by applying ADMFB.
He JingfengZhao YueminLuo ZhenfuHe YaqunDuan Chenlong
